685  Chapter  28  Spray  Technique  Copyright  Goodheart-Willcox  Co.,  Inc.  the  panel,  or  if  the  panel  is  long,  the  stroke  will  be  the  length  of  the  painter’s  reach.  Figure  28-15  shows  the  recommended  body  posi-  tion.  The  painter  has  one  foot  positioned  near  the  end  of  the  panel.  For  a  right-handed  painter,  it  should  be  the  right  foot.  A  left-handed  painter  should  use  the  left  foot.  Proper  positioning  and  stretching  will  allow  the  painter  to  maintain  a  consistent  distance  and  speed.  If  the  painter  were  positioned  in  the  center  of  the  panel,  the  stroke  would  be  interrupted  as  the  paint  gun  is  moved  in  front  of  the  painter’s  body.  Fan  Orientation  For  consistent  paint  coverage,  the  fan  must  strike  the  surface  uniformly.  See  Figure  28-16.  Any  fan  orientation  other  than  perpendicular  to  the  panel  is  known  as  heeling,  Figure  28-17.  Heeling  will  cause  more  paint  to  be  deposited  on  one  end  of  the  fan  than  on  the  other.  When  spraying  a  horizontal  surface,  the  technician’s  wrist  must  bend  as  shown  in  Figure  28-18.  This  will  ensure  that  the  fan  strikes  the  panel  uniformly.  Vertical  surfaces  may  also  require  wrist  movement  to  orient  the  fan  properly.  Figure  28-19  shows  the  spraying  of  a  convex  panel  that  curves  under.  To  keep  the  fan  uniform,  the  technician  must  tilt  the  spray  gun  to  follow  the  panel  contour.  Because  the  gun  is  too  tall,  it  would  scrape  the  floor  if  it  is  not  tilted.  Proper  fan  orientation  takes  practice  to  master.  Goodheart-Willcox  Publisher  Figure  28-15.  This  left-handed  painter  positioned  his  left  foot  near  the  end  of  the  panel.  Stretching  with  his  legs  allows  him  to  maintain  the  spray  gun  at  a  consistent  distance.  Goodheart-Willcox  Publisher  Figure  28-14.  This  table  lists  spray  gun  adjustment  problems,  causes,  and  solutions.  Common  Spray  Painting  Problems  and  Solutions  Problem  Cause  Solution  Excessive  orange  peel  Poor  atomization  Increase  air  pressure,  decrease  material  Spray  too  wet—runs  Too  close,  too  slow,  too  much  overlap  Increase  distance,  move  faster,  less  overlap  Spray  too  dry—dry  spray  Too  far,  too  fast,  not  enough  overlap  Decrease  distance,  move  slower,  more  overlap  Air  hose  or  paint  suit  touches  wet  paint  Lack  of  coordination  Think  while  you  spray  Paint  gun  drips  Cup  lid  leaks  Properly  install  cup  lid  or  replace  Incomplete  coverage  or  poor  hiding  Not  enough  coats  of  paint  Apply  enough  paint  Tiger  stripes  Too  much  air  pressure,  heeling  Decrease  air  pressure,  keep  fan  perpendicular  Mottling  Metallic  not  evenly  dispersed  Clean  air  cap  properly,  adjust  spray  gun  
