Section 1 Engine Fundamentals
1 Review of Engine Operation . . . . . . . . 9
2 Engine Service Tools and Equipment . . 29
3 Engine Hardware . . . . . . . . . . . . . . . . . 69
4 Electricity and Electronics for
Engines . . . . . . . . . . . . . . . . . . . . . . . . . 93
5 Shop Safety . . . . . . . . . . . . . . . . . . . . . 111
Section 2 Engine Construction and Design
6 Engine Types and Classifications . . . . . 123
7 Engine Size and Performance Ratings . 149
8 Engine Combustion and Fuels . . . . . . . 163
9 Short Block Construction . . . . . . . . . . 181
10 Top End Construction . . . . . . . . . . . . . 211
11 Front End and Manifold
Construction . . . . . . . . . . . . . . . . . . . . 239
Section 3 Engine Systems
12 Cooling System Operation and
Service . . . . . . . . . . . . . . . . . . . . . . . . . 259
13 Lubrication System Operation and
Service . . . . . . . . . . . . . . . . . . . . . . . . . 277
14 Starting, Charging, and Ignition
Systems . . . . . . . . . . . . . . . . . . . . . . . . 295
15 Fuel and Emission Control Systems . . . 305
16 Turbocharging and Supercharging
Systems . . . . . . . . . . . . . . . . . . . . . . . . 327
Section 4 Engine Diagnosis and Tune-Up
17 Engine Performance Problems . . . . . . . 349
18 Engine Mechanical Problems . . . . . . . . 361
19 Engine Problem Diagnosis and
Tune-Up . . . . . . . . . . . . . . . . . . . . . . . . 381
Section 5 Engine Overhaul
20 Engine Removal, Disassembly, and
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . 397
21 Short Block Rebuilding and
Machining . . . . . . . . . . . . . . . . . . . . . . 421
22 Top End Rebuilding and Machining . . . 465
23 Front End Service . . . . . . . . . . . . . . . . 501
24 Engine Reassembly, Installation, Startup,
and Break-In . . . . . . . . . . . . . . . . . . . . 515
Section 6 ASE Certification and Careers
25 ASE Engine Certification . . . . . . . . . . . 545
26 Career Success . . . . . . . . . . . . . . . . . . . 553
OBD II Trouble Codes . . . . . . . . . . . . . . . . 559
Useful Tables . . . . . . . . . . . . . . . . . . . . . . . 565
Acknowledgments . . . . . . . . . . . . . . . . . . . 568
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . 569
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 585
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Brief Contents