Copyright by Goodheart-Willcox Co., Inc.
Section 1 Engine Fundamentals
1 Review of Engine Operation ................... 9
2 Tools, Equipment, Service Information,
and Work Orders .................................. 29
3 Engine Hardware ................................... 69
4 Electricity and Electronics for
Engines .................................................. 93
5 Shop Safety ........................................... 111
Section 2 Engine Construction and Design
6 Engine Types and Classifications .......... 123
7 Engine Size and Performance Ratings... 149
8 Engine Combustion and Fuels ............... 163
9 Short Block Construction ..................... 181
10 Top End Construction ........................... 211
11 Front End and Manifold
Construction ......................................... 239
Section 3 Engine Systems
12 Cooling System Operation and
Service .................................................. 259
13 Lubrication System Operation and
Service .................................................. 277
14 Starting, Charging, and Ignition
Systems ................................................. 295
15 Fuel and Emission Control Systems ...... 305
16 Turbocharging and Supercharging
Systems ................................................. 327
Section 4 Engine Diagnosis and Tune-Up
17 Engine Performance Problems .............. 349
18 Engine Mechanical Problems ................ 361
19 Engine Problem Diagnosis and
Tune-Up ............................................... 381
Section 5 Engine Overhaul
20 Engine Removal, Disassembly, and
Cleaning ............................................... 397
21 Short Block Rebuilding and
Machining ............................................. 421
22 Top End Rebuilding and Machining ...... 465
23 Front End Service ................................. 501
24 Engine Reassembly, Installation, Startup,
and Break-In ......................................... 515
Section 6 ASE Certification and Careers
25 ASE Engine Certification ....................... 545
26 Career Success ..................................... 553
OBD II Trouble Codes ................................ 559
Useful Tables .............................................. 565
Acknowledgments ....................................... 568
Glossary ...................................................... 569
Index ........................................................... 585
4
Brief Contents