4 1 Review of Engine Operation. . . . . . . 9 2 Tools, Equipment, Service Information, and Work Orders . . . . 29 3 Engine Hardware . . . . . . . . . . . . . . 69 4 Electricity and Electronics for Engines. . . . . . . . . . . . . . . . . . . . 93 5 Shop Safety . . . . . . . . . . . . . . . . . . 111 6 Engine Types and Classifications . . . . . . . . . . . . . . . . 123 7 Engine Size and Performance Ratings . . . . . . . . . . 149 8 Engine Combustion and Fuels. . . 163 9 Short Block Construction . . . . . . . 181 10 Top End Construction . . . . . . . . . . 211 11 Front End and Manifold Construction . . . . . . . . . . . . . . . . . 239 12 Cooling System Operation and Service . . . . . . . . . 259 13 Lubrication System Operation and Service . . . . . . . . . 277 14 Starting, Charging, and Ignition Systems. . . . . . . . . . . 295 Brief Contents 15 Fuel and Emission Control Systems. . . . . . . . . . . . . . . 305 16 Turbocharging and Supercharging Systems . . . . . . . . 327 17 Engine Performance Problems. . . 349 18 Engine Mechanical Problems . . . 361 19 Engine Problem Diagnosis and Tune-Up . . . . . . . . . . . . . . . . . 381 20 Engine Removal, Disassembly, and Cleaning . . . . . 397 21 Short Block Rebuilding and Machining . . . . . . . . . . . . . . . 421 22 Top End Rebuilding and Machining . . . . . . . . . . . . . . . 465 23 Front End Service. . . . . . . . . . . . . . 501 24 Engine Reassembly, Installation, Startup, and Break-In . . . . . . . . . . 515 25 ASE Engine Certification. . . . . . . . 545 26 Career Success. . . . . . . . . . . . . . . 553 OBD II Trouble Codes . . . . . . . . . . 559 Useful Tables . . . . . . . . . . . . . . . . . 565 Glossary. . . . . . . . . . . . . . . . . . . . . 569 Index . . . . . . . . . . . . . . . . . . . . . . . 585