76 GMAW/FCAW Handbook Copyright Goodheart-Willcox Co., Inc. Summary After the type and thickness of material and transfer mode are determined, variables to be established include wire feed speed (amperage), voltage, electrode extension, travel speed, and travel direction. The welding voltage determines the arc gap established between the end of the electrode and the workpiece. Increasing wire feed speed increases welding current, and decreasing feed speed decreases welding current. Increasing electrode extension causes more resistance heating of the wire and a lower welding amperage. Decreasing the electrode extension has the opposite effect. Advantages of backhand welding are a more stable arc, less spatter, and deeper penetration. Forehand welding results in more spatter, less penetration, and better visibility of the weld seam. Gun angle affects weld penetration, bead form, and fi nal weld bead appearance. fi The two types of patterns used for depositing metal are the stringer bead pattern and weave bead pattern. A weld schedule is a document listing the variables required to produce a desired weld. Review Questions Answer the following questions using the information provided in this chapter. 1. With a constant voltage machine, the _____ estab- lishes the welding current. 2. The arc gap between the end of the electrode and the workpiece is determined by the welding _____. 3. Increasing the electrode extension causes more resistance heating of the wire and a(n) _____ welding amperage. 4. What does the term stickout refer to? 5. List three advantages of backhand welding. 6. _____ angles generally range between 10° and 25° off perpendicular. 7. The weave bead pattern requires a(n) _____ at the end of each weave to fi ll the metal into the fi weld without undercut. 8. Downhill welding is commonly referred as _____. 9. A weld bead pattern made with side-to-side motion is commonly called a(n) _____ bead. 10. A weld _____ contains information about the weld joint design and the welding parameters and variables.
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