Copyright Goodheart-Willcox Co., Inc. Chapter 17 Welding Procedures, Defects, and Corrective Actions 149 inspection techniques will result in a safer, more thor- ough and precise inspection than any other method. Ultrasonic testing has certain advantages, including the following: Superb penetration power, permitting testing of thick materials and a variety of welds. Sensitivity suffi to locate very small defects ficient quickly. Ability to be done from one surface. Radiographic Inspection Radiographic inspection is another nondestructive test that shows the presence and nature of discontinui- ties inside a weld. X-rays and gamma rays penetrate the weld, and fl aws are revealed on exposed radiographic fl fi lm or electronic display, fi Figure 17-12. Although radio- graphic inspection is expensive compared to other types of tests, the fi lm or printout of the display creates a fi permanent record of the weld quality. Goodheart-Willcox Publisher Figure 17-9. A magnetic particle test is being conducted on this butt weld. With the electromagnet activated, the gray test powder will be softly blown away until defect indications remain. Yoke Part Steps: 1. Apply magnetic field using electric current. 2. Apply magnetic particles while power is on. 3. Blow away excess particles. 4. Inspect. Magnetic lines of force Weld Goodheart-Willcox Publisher Figure 17-10. Magnetic particle test sequence. Goodheart-Willcox Publisher Figure 17-11. This inspector is preparing the weld and equipment for ultrasonic testing. During an ultrasonic test, the transducer is coupled (connected) to the test area by a thin layer of liquid. Gamma ray X-ray Film Lead Intensifying screen Film Source Source Goodheart-Willcox Publisher Figure 17-12. Radiographic test operation.
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