6 Modern Metalworking
Chapter 10
Fasteners . . . . . . . . . . . . . . . . . . . . . . .151
Threaded Fasteners • Non-Threaded
Fastening Devices • Adhesives • Fastener
Safety
Chapter 11
Art Metal . . . . . . . . . . . . . . . . . . . . . . .165
Categories of Art Metal • Industrial
Techniques • An Introduction to Art Metal •
Decorating Metal • Raising Metal • Soldering
• Polishing • Art Metal Safety
Chapter 12
Sheet Metal . . . . . . . . . . . . . . . . . . . . .179
Sheet Metal • Patterns • Cutting Sheet Metal
• Bending Sheet Metal • Making Common
Sheet Metal Joints • Fastening Sheet Metal
• Sheet Metal Safety
Chapter 13
Soldering and Brazing . . . . . . . . . . . .201
Soldering Conditions • Tinning a Soldering
Copper • Soldering a Lap Joint • Soldering a
Seam Joint • Sweat Soldering a Joint • Hard
Soldering • Silver Brazing • Safety
Chapter 14
Sand Casting . . . . . . . . . . . . . . . . . . . .211
Sand Casting • Patterns • Molding Sand •
Tools and Equipment • High Density Molding
• V-Process • Sand Casting Safety
Chapter 15
Metal Casting Techniques . . . . . . . . .229
Choosing a Casting Technique • Precision
Casting Processes • Semi-Precision
Processes • Rapid Prototyping Techniques •
Safety
Chapter 16
Wrought Metal . . . . . . . . . . . . . . . . . . .249
Bending and Forming with Hand Tools •
Twisting Metal • Bending and Forming with
Special Tools • Assembling Wrought Ironwork
• Riveting • Welding • Finishing • Safety
Chapter 17
Forging . . . . . . . . . . . . . . . . . . . . . . . . .261
Hand Forging • Lighting a Gas Forge •
Forging Operations • Industrial Processes
Chapter 18
Heat Treatment of Metals . . . . . . . . . .275
Heat Treatment Processes • Heat-Treating
Furnaces • Hardening Carbon Steel •
Tempering Carbon Steel • Case Hardening
Low Carbon Steel • Hardness Testing • Other
Heat Treatable Metals • Heat Treating Safety
Chapter 19
Gas Welding . . . . . . . . . . . . . . . . . . . .289
Gas Welding • Gas Welding Equipment •
Welding Rods • Fluxes • Equipment
Preparation and Adjustment • Welding Joints
• Forehand Welding • Backhand Welding •
The Weld Pool • Brazing and Braze Welding •
Gas Welding Safety Precautions
Chapter 20
Shielded Metal Arc Welding . . . . . . . .303
Arc Welding Equipment and Accessories •
Welding Symbols • Preparing to Arc Weld •
Safety Precautions for Arc Welding
Chapter 21
Other Welding Processes . . . . . . . . . .315
Gas Tungsten Arc Welding • Gas Metal Arc
Welding • Flux-Cored Arc Welding •
Submerged Arc Welding • Arc Stud Welding •
Resistance Welding • Electron Beam Welding
• Friction Welding • Ultrasonic Welding • Cold
Welding • Laser Beam Welding • Micro
Welding • Thermal Spraying