xviii
Copyright Goodheart-Willcox Co., Inc.
Floor Pot System . . . . . . . . . . . . 333
Frame Bench . . . . . . . . . . . . . . 333
Frame Rack . . . . . . . . . . . . . . 335
Bench/Rack . . . . . . . . . . . . . . 336
Floor Rail System . . . . . . . . . . . . 336
CHAPTER
15
Measurements 341
Introduction . . . 342
Linear Measurements . . . 342
One-Dimensional Measurements . . . 345
Measuring Tools for One-Dimensional
Measurements . . . . . . . . . . . . 348
Two-Dimensional Measurements . . . 349
Measuring Tools for Two-Dimensional
Measurements . . . . . . . . . . . . 350
Three-Dimensional Measurements . . . 355
Measuring Tools for Three-Dimensional
Measurements . . . . . . . . . . . . 355
Damage Diagram . . . 363
CHAPTER
16
Unibody Straightening 369
Introduction . . . 370
Basic Unibody Straightening Operations . . . 370
Tear Down . . . . . . . . . . . . . . . 370
Identify Damage . . . . . . . . . . . . 370
Plan . . . . . . . . . . . . . . . . . . 371
Tie-Downs . . . . . . . . . . . . . . . 372
Hookups. . . . . . . . . . . . . . . . 374
Straightening Damage . . . . . . . . . . 374
Stress Relief . . . . . . . . . . . . . . 379
Straightening Specifi Types of fic
Unibody Damage . . . . . . . . . . . 382
CHAPTER
17
Full-Frame Repair 397
Introduction . . . 398
Basic Frame Straightening Operations . . . 398
Damage Analysis . . . . . . . . . . . . 398
Part Removal . . . . . . . . . . . . . . 399
Tie-Downs . . . . . . . . . . . . . . . 400
CHAPTER
13
Glass 295
Introduction . . . 296
Types of Glass . . . 296
Movable and Fixed Glass . . . 297
Glass Removal and Installation Tools . . . 302
Glass Repair Materials . . . . . . . . . . 305
Glass Service . . . 306
Rolling Glass . . . . . . . . . . . . . . 306
Sliding Glass . . . . . . . . . . . . . . 307
Hinged Glass . . . . . . . . . . . . . . 307
Turning Glass . . . . . . . . . . . . . 308
Bolted Fixed Glass . . . . . . . . . . . 308
Rubber-Set Glass, No Locking Strip . . . . 308
Rubber-Set Glass, Locking Strip. . . . . . 309
Urethane-Set Glass . . . . . . . . . . . 309
Encapsulated Glass . . . . . . . . . . . 312
Leak Checks . . . . . . . . . . . . . . 312
SECTION
3
Structural Repairs
CHAPTER
14
Unibody/Frame
Straightening Equipment 317
Introduction . . . 318
Pulling Equipment . . . 318
Pulling Chain. . . . . . . . . . . . . . 318
Chain Hooks . . . . . . . . . . . . . . 319
Tie-Downs . . . . . . . . . . . . . . . 320
Hookups. . . . . . . . . . . . . . . . 323
Hydraulic Rams . . . . . . . . . . . . 327
Pulls . . . 329
Tower Pull . . . . . . . . . . . . . . . 329
Vector Pull . . . . . . . . . . . . . . . 330
Swing Arm Pull. . . . . . . . . . . . . 330
Frame Machine Types . . . 332
Portable Systems . . . . . . . . . . . . 332