Machining Fundamentals 11e, Online Textbook
Machining Fundamentals is a comprehensive text that offers a clear, easy-to-understand introduction to the various machining operations, setups, and procedures, providing an outstanding value for introductory courses. With a strong emphasis on safety, this colorful and detailed textbook covers all traditional machining methods, as well as newer and nontraditional methods. This edition aligns to the NIMS Machining Smart Standards and includes updated coverage of geometric dimensioning and tolerancing to reflect the ASME Y14.5-2018 standard. It features updated illustrations, and new end-of-chapter review questions.
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Table of Contents
Abbreviated Contents
Machining Fundamentals 11e, Online Textbook
- Machining Fundamentals
- Copyright © 2023 by The Goodheart-Willcox Company, Inc.
- Introduction
- About the Authors
- Reviewers
- Acknowledgments
- New to This Edition
- Tools for Student and Instructor Success
- Features of the Textbook
- Brief Contents
- Contents
- Feature Contents
- Chapter 1 An Introduction to Machining Technology
- Chapter 1 Outline
- Chapter 1 Learning Objectives
- Chapter 1 Technical Terms
- 1.1 The Evolution of Machine Tools
- 1.2 Basic Machine Tool Operation
- 1.3 Nontraditional Machining Processes
- 1.4 Automating the Machining Process
- 1.5 The Evolving Role of the Machinist
- 1.6 Acquiring Machining Skills and Knowledge
- Chapter 1 Review
- Chapter 2 Careers in Machining Technology
- Chapter 3 Shop Safety
- Chapter 4 Understanding Drawings
- Chapter 5 Measurement
- Chapter 6 Layout Work
- Chapter 7 Hand Tools
- Chapter 8 Fasteners
- Chapter 9 Jigs and Fixtures
- Chapter 10 Cutting Fluids
- Chapter 11 Sawing and Cutoff Machines
- Chapter 12 Drills and Drilling Machines
- Chapter 12 Outline
- Chapter 12 Learning Objectives
- Chapter 12 Technical Terms
- 12.1 Drilling Machines
- 12.2 Drill Press Safety
- 12.3 Drills
- 12.4 Drill-Holding Devices
- 12.5 Work-Holding Devices
- 12.6 Cutting Speeds and Feeds
- 12.7 Cutting Fluids
- 12.8 Sharpening Drills
- 12.9 Drilling
- 12.10 Countersinking
- 12.11 Counterboring
- 12.12 Spotfacing
- 12.13 Tapping
- 12.14 Reaming
- 12.15 Microdrilling
- Chapter 12 Review
- Chapter 13 Offhand Grinding
- Chapter 14 The Lathe
- Chapter 14 Outline
- Chapter 14 Learning Objectives
- Chapter 14 Technical Terms
- 14.1 Lathe Size
- 14.2 Major Parts of a Lathe
- 14.3 Work-Holding Attachments
- 14.4 Cutting Tools and Toolholders
- 14.5 Cutting Speeds and Feeds
- 14.6 Preparing the Lathe for Operation
- 14.7 Cleaning the Lathe
- 14.8 Lathe Safety
- 14.9 Facing Operations
- 14.10 Turning Operations
- 14.11 Parting and Grooving Operations
- 14.12 Gathering Information from Chips
- Chapter 14 Review
- Chapter 15 Other Lathe Operations
- Chapter 15 Outline
- Chapter 15 Learning Objectives
- Chapter 15 Technical Terms
- 15.1 Boring on a Lathe
- 15.2 Drilling on a Lathe
- 15.3 Reaming on a Lathe
- 15.4 Knurling on a Lathe
- 15.5 Filing and Polishing on a Lathe
- 15.6 Using Steady and Follower Rests
- 15.7 Using Mandrels
- 15.8 Grinding on the Lathe
- 15.9 Other Lathe Attachments
- 15.10 Industrial Applications of the Lathe
- Chapter 15 Review
- Chapter 16 Cutting Tapers and Screw Threads on the Lathe
- Chapter 17 The Milling Machine
- Chapter 17 Outline
- Chapter 17 Learning Objectives
- Chapter 17 Technical Terms
- 17.1 Types of Milling Machines
- 17.2 Milling Operations
- 17.3 Milling Cutter Basics
- 17.4 Types and Uses of Milling Cutters
- 17.5 Holding and Driving Cutters
- 17.6 Milling Cutting Speeds and Feeds
- 17.7 Cutting Fluids
- 17.8 Milling Work-Holding Attachments
- 17.9 Milling Safety Practices
- Chapter 17 Review
- Chapter 18 Milling Machine Operations
- Chapter 18 Outline
- Chapter 18 Learning Objectives
- Chapter 18 Technical Terms
- 18.1 Vertical Milling Machine
- 18.2 Vertical Milling Machine Operations
- 18.3 Horizontal Milling Machine Operations
- 18.4 Milling Machine Care
- 18.5 Cutting a Spur Gear
- 18.6 Cutting a Bevel Gear
- 18.7 Thread Milling
- 18.8 Milling Machine Safety
- 18.9 Industrial Applications
- 18.10 High-Velocity Machining
- Chapter 18 Review
- Chapter 19 Precision Grinding
- Chapter 19 Outline
- Chapter 19 Learning Objectives
- Chapter 19 Technical Terms
- 19.1 Types of Surface Grinders
- 19.2 Work-Holding Devices
- 19.3 Grinding Wheels
- 19.4 Cutting Fluids
- 19.5 Grinding Applications
- 19.6 Grinding Problems
- 19.7 Grinding Safety
- 19.8 Universal Tool and Cutter Grinder
- 19.9 Sharpening Cutters
- 19.10 Cylindrical Grinding
- 19.11 Internal Grinding
- 19.12 Centerless Grinding
- 19.13 Form Grinding
- 19.14 Other Grinding Techniques
- Chapter 19 Review
- Chapter 20 Band Machining and Broaching
- Chapter 20 Outline
- Chapter 20 Learning Objectives
- Chapter 20 Technical Terms
- 20.1 Band Machining Advantages
- 20.2 Band Blade Selection
- 20.3 Welding Blades
- 20.4 Band Machine Preparation
- 20.5 Band Machining Operations
- 20.6 Band Machine Power Feed
- 20.7 Other Band Machining Applications
- 20.8 Troubleshooting Band Machines
- 20.9 Band Machining Safety
- 20.10 Broaches and Broaching Machines
- 20.11 Advantages of Broaching
- Chapter 20 Review
- Chapter 21 Introduction to CNC Machining
- Chapter 22 CNC Programming Basics
- Chapter 23 CNC Milling
- Chapter 24 CNC Turning
- Chapter 25 Automated Manufacturing
- Chapter 26 Quality Control
- Chapter 27 Geometric Dimensioning and Tolerancing
- Chapter 27 Outline
- Chapter 27 Learning Objectives
- Chapter 27 Technical Terms
- 27.1 Definitions
- 27.2 Application of Geometric Dimensioning and Tolerancing
- 27.3 Form Tolerances
- 27.4 Profile Tolerances
- 27.5 Orientation Tolerances
- 27.6 Location Tolerances
- 27.7 Runout Tolerances
- 27.8 Bonus Tolerancing
- Chapter 27 Review
- Chapter 28 Metal Characteristics
- Chapter 29 Heat Treatment of Metals
- Chapter 29 Outline
- Chapter 29 Learning Objectives
- Chapter 29 Technical Terms
- 29.1 Heat-Treatable Metals
- 29.2 Heat Treatment of Steel
- 29.3 Heat Treatment of Other Metals
- 29.4 Equipment for Heat Treatment
- 29.5 Hardening Carbon Steel
- 29.6 Tempering Carbon Steel
- 29.7 Case Hardening Low-Carbon Steel
- 29.8 Hardness Testing
- 29.9 Heat Treatment Safety
- Chapter 29 Review
- Chapter 30 Metal Finishing
- Chapter 31 Electromachining Processes
- Chapter 32 Nontraditional Machining Techniques
- Chapter 33 Other Processes
- Appendix A Math Review
- Why Math
- Calculators
- Pro Tip
- Whole Numbers
- Fractions
- Reading a Ruler
- Decimal Fractions
- Converting Common Fractions to Decimal Fractions and Rounding Off
- Converting Decimals to Common Fractions
- Reading a Vernier Scale
- Reading a Micrometer Caliper
- Equations
- Area Measure
- Volume Measure
- Exponents
- Working with Right Angles
- Computing Averages
- Percent and Percentage
- Graphs
- Mathematics for Machining
- Appendix B Reference Section
- Glossary
- Index