Industrial Maintenance and Mechatronics 2e, Online Textbook
Industrial Maintenance and Mechatronics is a comprehensive text that provides curriculum support for Industrial Technology Maintenance (ITM) programs. The text consists of 40 chapters grouped into sections that correspond to principal industrial technology disciplines, with a special focus on electrical systems and electronic controls. With an exclusive endorsement from NIMS, this learning program is designed to work hand-in-glove with the NIMS Smart Duties and Standards for Industrial Technology Maintenance, providing students with the necessary knowledge and skills for entry-level positions in industrial maintenance and helps them prepare for NIMS credentialing. Instructors and students will appreciate the convenience and value of a comprehensive text that can be used in multiple courses and programs.
Table of Contents
Abbreviated Contents
Industrial Maintenance and Mechatronics 2e, Online Textbook
- Industrial Maintenance and Mechatronics
- Copyright © 2024 by The Goodheart-Willcox Company, Inc.
- Preface
- About the Authors
- Contributors
- Reviewers
- Acknowledgments
- New to This Edition
- Credentialing Partners and Support
- NIMS Industrial Technology Maintenance (ITM) Credentials
- Features of the Textbook
- Tools for Student and Instructor Success
- Brief Contents
- Contents
- Feature Contents
- Section 1 Maintenance Operations
- Chapter 1 Careers in Industrial Maintenance
- Chapter 2 Industrial Safety and OSHA
- Chapter 2 Chapter Outline
- Chapter 2 Learning Objectives
- Chapter 2 Technical Terms
- 2.1 Safety Standards and Regulations
- 2.2 Professional Conduct and Safety
- 2.3 Securing the Work Area
- 2.4 Personal Protective Equipment (PPE)
- 2.5 Safe Lifting and Fall Protection
- 2.6 Confined Spaces
- 2.7 Electrical Safety
- 2.8 Flammable Materials and Fire Safety
- 2.9 Practical Measures to Promote Safety
- Chapter 2 Chapter Wrap-Up
- Chapter 2 Review
- Chapter 3 Maintenance Principles and Record Keeping
- Chapter 3 Chapter Outline
- Chapter 3 Learning Objectives
- Chapter 3 Technical Terms
- 3.1 Maintenance Methods
- 3.2 Maintenance Resources and Costs
- 3.3 Operating and Monitoring a Machine
- 3.4 Operation and Maintenance Documentation
- 3.5 Reactive Maintenance
- 3.6 Proactive Maintenance
- 3.7 Reliability-Centered Maintenance (RCM)
- 3.8 Total Productive Maintenance
- 3.9 Maintenance Strategies
- 3.10 Overall Equipment Effectiveness (OEE)
- Chapter 3 Chapter Wrap-Up
- Chapter 3 Review
- Chapter 4 Maintenance Tools
- Chapter 4 Chapter Outline
- Chapter 4 Learning Objectives
- Chapter 4 Technical Terms
- 4.1 Safety
- 4.2 Wrenches
- 4.3 Screwdrivers
- 4.4 Pliers, Cutters, Strippers, and Crimpers
- 4.5 Measuring Tools
- 4.6 Hammers and Mallets
- 4.7 Pullers
- 4.8 Chisels and Punches
- 4.9 Files
- 4.10 Hacksaw
- 4.11 Power Tools
- 4.12 Handling and Storage
- Chapter 4 Chapter Wrap-Up
- Chapter 4 Review
- Chapter 5 Fasteners
- Chapter 6 Print Reading
- Chapter 6 Chapter Outline
- Chapter 6 Learning Objectives
- Chapter 6 Technical Terms
- 6.1 Print Reading Basics
- 6.2 Title Blocks
- 6.3 Multiview Drawings
- 6.4 Dimensions
- 6.5 Assemblies, Tolerances, and Fits
- 6.6 Geometric Dimensioning and Tolerancing (GD&T)
- 6.7 Electrical Symbols and Diagrams
- 6.8 Fluid Power Symbols and Diagrams
- 6.9 Welding Drawings
- Chapter 6 Chapter Wrap-Up
- Chapter 6 Review
- Chapter 7 Basic Troubleshooting Principles
- Chapter 7 Chapter Outline
- Chapter 7 Learning Objectives
- Chapter 7 Technical Terms
- 7.1 General Troubleshooting Methods
- 7.2 Communication
- 7.3 Observation
- 7.4 The Binary Search
- 7.5 Electrical Troubleshooting
- 7.6 Mechanical Troubleshooting
- 7.7 Troubleshooting Aids
- Chapter 7 Chapter Wrap-Up
- Chapter 7 Review
- Chapter 8 Mechanical Rigging and Installation
- Section 2 Basic Mechanical Systems
- Chapter 9 Power Transmission Principles
- Chapter 10 Bearings, Seals, and Lubrication
- Chapter 11 Shafts, Couplings, and Alignment
- Chapter 12 Belts and Pulleys, Chains and Sprockets, Gears and Gearboxes
- Chapter 13 Conveyor Systems
- Chapter 14 Mechanical Systems Troubleshooting
- Section 3 Basic Hydraulic and Pneumatic Systems
- Chapter 15 Fluid Power Fundamentals
- Chapter 16 Hydraulic Systems
- Chapter 17 Pneumatic Systems
- Chapter 18 Advanced Fluid Power
- Section 4 Electrical Systems
- Chapter 19 Fundamentals of Electricity
- Chapter 19 Chapter Outline
- Chapter 19 Learning Objectives
- Chapter 19 Technical Terms
- 19.1 Atoms and Subatomic Particles
- 19.2 Static Electricity
- 19.3 Coulomb’s Law of Charges
- 19.4 Conductors and Insulators
- 19.5 Basic Electrical Circuits
- 19.6 Types of Circuits
- 19.7 Magnetism
- Chapter 19 Chapter Wrap-Up
- Chapter 19 Review
- Chapter 20 Electrical Test and Measurement Equipment
- Chapter 21 Ohm’s Law, Kirchhoff’s Laws, and the Power Equation
- Chapter 22 Electrical Production and Distribution
- Chapter 23 Alternating Current
- Chapter 24 Electrical Components and Circuit Materials
- Chapter 25 Transformers
- Chapter 25 Chapter Outline
- Chapter 25 Learning Objectives
- Chapter 25 Technical Terms
- 25.1 Transformer Theory
- 25.2 Transformer Ratios
- 25.3 Transformer Power
- 25.4 Transformer Losses
- 25.5 Transformer Efficiency
- 25.6 Transformer Ratings
- 25.7 Multiple Windings and Transformer Taps
- 25.8 Transformer Polarity and Phasing
- 25.9 Specialized Transformers
- 25.10 Three-Phase Transformers
- 25.11 Troubleshooting
- Chapter 25 Chapter Wrap-Up
- Chapter 25 Review
- Chapter 26 Motors, Generators, and Alternators
- Chapter 27 Motor Controls
- Chapter 27 Chapter Outline
- Chapter 27 Learning Objectives
- Chapter 27 Technical Terms
- 27.1 Basic Motor Controls
- 27.2 Fuses in Control Circuits
- 27.3 Selecting Circuit Breakers and Fuses
- 27.4 Input Devices and Symbols
- 27.5 Motor Starters and Contactors
- 27.6 Output Devices and Symbols
- Chapter 27 Chapter Wrap-Up
- Chapter 27 Review
- Chapter 28 Industrial Wiring Diagrams and Practices
- Chapter 28 Chapter Outline
- Chapter 28 Learning Objectives
- Chapter 28 Technical Terms
- 28.1 Electrical Diagrams
- 28.2 National Electrical Code (NEC)
- 28.3 Wiring Standards
- 28.4 Switchboards and Panelboards
- 28.5 Disconnecting Means
- 28.6 Busways
- 28.7 Raceways
- 28.8 Wire Termination
- 28.9 Case Study: Industrial Wiring Practices
- Chapter 28 Chapter Wrap-Up
- Chapter 28 Review
- Chapter 29 Electrical Installation and Practices
- Chapter 29 Chapter Outline
- Chapter 29 Learning Objectives
- Chapter 29 Technical Terms
- 29.1 Raceways
- 29.2 Conduit Bending
- 29.3 Fittings and Boxes
- 29.4 Receptacles
- 29.5 Switches
- 29.6 Flexible Cords
- 29.7 Pulling and Terminating Wire
- 29.8 Voltage Drop Calculations
- 29.9 Conductors and Insulation
- 29.10 Conduit Fill Calculations
- 29.11 Ringing Out Wires
- Chapter 29 Chapter Wrap-Up
- Chapter 29 Review
- Chapter 30 Electrical Troubleshooting
- Chapter 30 Chapter Outline
- Chapter 30 Learning Objectives
- Chapter 30 Technical Terms
- 30.1 Observation
- 30.2 Controls, Settings, and Adjustments
- 30.3 Sources of Energy
- 30.4 Documentation
- 30.5 Calling Technical Support
- 30.6 Digital Multimeter (DMM)
- 30.7 Troubleshooting Methodologies
- Chapter 30 Chapter Wrap-Up
- Chapter 30 Review
- Section 5 Electronic Control Systems
- Chapter 31 Diodes, Rectifiers, and Power Supplies
- Chapter 32 Transistors and Integrated Circuits
- Chapter 32 Chapter Outline
- Chapter 32 Learning Objectives
- Chapter 32 Technical Terms
- 32.1 Bipolar Junction Transistors
- 32.2 Field-Effect Transistors
- 32.3 Insulated-Gate Bipolar Transistors
- 32.4 Linear Integrated Circuits
- 32.5 Digital Integrated Circuits
- 32.6 Circuit Board Failures
- Chapter 32 Chapter Wrap-Up
- Chapter 32 Review
- Chapter 33 Sensors and Variable Frequency Drives
- Chapter 34 Programmable Logic Controllers
- Chapter 35 Human-Machine Interfaces
- Section 6 Process Control Systems
- Chapter 36 Industrial Process Control
- Chapter 37 Heating and Refrigeration
- Chapter 38 HVAC System Control and Design
- Section 7 Maintenance Piping
- Chapter 39 Piping Systems, Components, and Materials
- Chapter 40 Piping Tools, Connections, and Fittings
- Appendix Math Review
- Why Math?
- Calculators
- Whole Numbers
- Fractions
- Reading a Ruler
- Decimal Fractions
- Converting Fractions to Decimals
- Converting Decimals to Fractions
- Reading a Vernier Scale
- Reading a Micrometer Caliper
- Equations
- Area Measure
- Volume Measure
- Exponents and Roots
- Working with Right Angles
- Vector Addition
- Computing Averages
- Percent and Percentage
- Non-Decimal Math
- Ohm’s Law Calculations
- Glossary
- Index