Machining Fundamentals x
Chapter 15
Other Lathe Operations ......................251
15.1 Boring on a Lathe ...................................... 252
15.2 Drilling on a Lathe .................................... 253
15.3 Reaming on a Lathe .................................. 254
15.4 Knurling on a Lathe .................................. 255
15.5 Filing and Polishing on a Lathe .............. 257
15.6 Steady and Follower Rests ....................... 258
15.7 Mandrels .................................................... 260
15.8 Grinding on the Lathe ...............................261
15.9 Milling on a Lathe ..................................... 264
15.10 Special Lathe Attachments ...................... 264
15.11 Industrial Applications of the Lathe ...... 264
Chapter 16
Cutting Tapers and Screw Threads on
the Lathe .................................................269
16.1 Taper Turning ............................................ 270
16.2 Measuring Tapers ......................................276
16.3 Cutting Screw Threads on the Lathe...... 278
Chapter 17
Broaching Operations .........................291
17.1 Broaches and Broaching Machines......... 292
17.2 Advantages of Broaching ......................... 294
17.3 Keyway Broaching .................................... 294
Chapter 18
The Milling Machine ..........................297
18.1 Types of Milling Machines ...................... 298
18.2 Milling Operations ................................... 303
18.3 Milling Cutter Basics ................................ 304
18.4 Types and Uses of Milling Cutters ......... 306
18.5 Holding and Driving Cutters ...................313
18.6 Milling Cutting Speeds and Feeds ..........316
18.7 Cutting Fluids .............................................319
18.8 Milling Work-Holding Attachments .......319
18.9 Milling Safety Practices ........................... 323
Chapter 19
Milling Machine Operations .............327
19.1 Vertical Milling Machine ......................... 328
19.2 Vertical Milling Machine Operations .... 328
19.3 Milling Machine Care .............................. 337
19.4 Horizontal Milling Machine Operations 337
19.5 Cutting a Spur Gear .................................. 347
19.6 Cutting a Bevel Gear ................................. 351
19.7 Thread Milling .......................................... 354
19.8 Milling Machine Safety ............................ 355
19.9 Industrial Applications ............................ 356
19.10 High-Velocity Machining ......................... 356
Chapter 20
Precision Grinding ...............................359
20.1 Types of Surface Grinders ........................ 360
20.2 Work-Holding Devices ............................. 363
20.3 Grinding Wheels ....................................... 363
20.4 Cutting Fluids ............................................ 368
20.5 Grinding Applications.............................. 369
20.6 Grinding Problems ................................... 371
20.7 Grinding Safety ......................................... 372
20.8 Universal Tool and Cutter Grinder ......... 372
20.9 Sharpening Cutters ....................................374
20.10 Cylindrical Grinding ................................ 377
20.11 Internal Grinding ...................................... 380
20.12 Centerless Grinding .................................. 380
20.13 Form Grinding .......................................... 382
20.14 Other Grinding Techniques..................... 382
Chapter 21
Band Machining ...................................387
21.1 Band Machining Advantages .................. 388
21.2 Band Blade Selection ................................ 389
21.3 Welding Blades .......................................... 391
21.4 Band Machine Preparation ...................... 393
21.5 Band Machining Operations ................... 395
21.6 Band Machine Power Feed ...................... 396
21.7 Other Band Machining Applications ..... 398