Machining Fundamentals ix
7.6 Chisels ........................................................ 106
7.7 Hacksaw ..................................................... 109
7.8 Files ..............................................................113
7.9 Reamers .......................................................117
7.10 Hand Threading .........................................119
7.11 Hand Polishing .......................................... 127
Chapter 8
Fasteners ................................................131
8.1 Threaded Fasteners ................................... 132
8.2 Nonthreaded Fastening Devices ............. 140
8.3 Adhesives ................................................... 142
8.4 Using Adhesives........................................ 144
Chapter 9
Jigs and Fixtures ...................................147
9.1 Jigs ............................................................... 148
9.2 Fixtures ....................................................... 150
9.3 Jig and Fixture Construction ................... 150
Chapter 10
Cutting Fluids .......................................153
10.1 Types of Cutting Fluids ............................ 154
10.2 Application of Cutting Fluids .................. 156
10.3 Evaluation of Cutting Fluids ................... 157
Chapter 11
Sawing and Cutoff Machines ............159
11.1 Metal-Cutting Power Saws ...................... 160
11.2 Power Hacksaw ..........................................161
11.3 Power Band Saw ........................................ 163
11.4 Using Power Hacksaws and Band
Saws ............................................................ 165
11.5 Metal-Cutting Circular Saws ................... 166
11.6 Power Saw Safety.......................................167
Chapter 12
Drills and Drilling Machines ............169
12.1 Drilling Machines ..................................... 170
12.2 Drill Press Safety ....................................... 173
12.3 Drills ........................................................... 173
12.4 Drill-Holding Devices .............................. 178
12.5 Work-Holding Devices ............................. 180
12.6 Cutting Speeds and Feeds ....................... 183
12.7 Cutting Fluids ............................................ 186
12.8 Sharpening Drills...................................... 187
12.9 Drilling ....................................................... 190
12.10 Countersinking ......................................... 194
12.11 Counterboring ........................................... 195
12.12 Spotfacing................................................... 196
12.13 Tapping ....................................................... 197
12.14 Reaming ..................................................... 198
12.15 Microdrilling ............................................. 199
Chapter 13
Offhand Grinding ................................203
13.1 Abrasive Belt Grinders ............................. 204
13.2 Bench and Pedestal Grinders .................. 205
13.3 Grinding Wheels ....................................... 206
13.4 Abrasive Belt and Wheel Grinder
Safety .......................................................... 207
13.5 Using a Dry-Type Grinder ....................... 208
13.6 Using a Wet-Type Grinder ....................... 208
13.7 Portable Hand Grinders ........................... 209
Chapter 14
The Lathe ...............................................211
14.1 Lathe Size ................................................... 212
14.2 Major Parts of a Lathe ............................... 212
14.3 Work-Holding Attachments .....................217
14.4 Work-Holding between Centers ...............217
14.5 Using Lathe Chucks .................................. 223
14.6 Cutting Tools and Tool Holders .............. 227
14.7 Cutting Speeds and Feeds ....................... 234
14.8 Preparing Lathe for Operation ................ 237
14.9 Cleaning the Lathe .................................... 238
14.10 Lathe Safety ............................................... 238
14.11 Facing Operations ..................................... 239
14.12 Turning Operations .................................. 240
14.13 Parting and Grooving Operations .......... 245