Chapter 5 Sealing Materials, Fasteners, and Lubricants . . . . . . . . . . . . . . . . . . . . 85 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Types of Seals | Seal Service Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Gasket Materials | Gasket Problems | Gasket Service Sealers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Types of Sealers | Form-in-Place Gaskets | Th read-Locking Compounds and Th read Sealers Adhesives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Th readed Fasteners | Th readed Fastener Classifi cation | Fastener Torquing and Tightening Sequence | Removing Broken Fasteners | Snap Rings Drive Train Lubricants . . . . . . . . . . . . . . . . . . . . 99 Lubricating Oils | Grease Chapter 6 Clutch Construction and Operation . . 105 Construction and Operation Overview . . . . . . . 106 Detailed Construction and Operation . . . . . . . . 108 Flywheel | Transmission Input Shaft | Clutch Disc | Pressure Plate Assembly | Th rowout Bearing | Clutch Fork | Clutch Linkage System | Clutch Housing Dual Clutches . . . . . . . . . . . . . . . . . . . . . . . . . 121 Chapter 7 Clutch Problems, Troubleshooting, and Service . . . . . . . . . . . . . . . . . . . . . . 125 Clutch Problems and Troubleshooting . . . . . . . 126 Clutch Drag | Clutch Slippage | Grabbing Clutch | Clutch Chatter | Clutch Vibration | Clutch Explosion | Abnormal Noise | Hard Pedal Eff ort |Dual-Clutch Transmission (DCT) Diagnosis In-Car Clutch Service. . . . . . . . . . . . . . . . . . . . 132 Clutch Adjustment | Clutch Linkage Repair and Replacement Clutch Removal. . . . . . . . . . . . . . . . . . . . . . . . 137 Front-Engine, Rear-Wheel Drive | Front-Engine, Front-Wheel Drive Clutch Parts Inspection and Repair . . . . . . . . . 140 Pilot Bearing Service | Flywheel Service | Clutch Disc Service | Pressure Plate Assembly Service | Th rowout Bearing Assembly Service | Clutch Fork Service | Clutch Housing Service Clutch Installation . . . . . . . . . . . . . . . . . . . . . . 150 Front-Engine, Rear-Wheel Drive | Front-Engine, Front-Wheel Drive Dual-Clutch Transmission (DCT) Service. . . . . . 153 Wet Clutch Pack Replacement | Dry Clutch Pack Replacement Chapter 8 Manual Transmission Construction and Operation. . . . . . . . . . . . . . . . . . . . 157 Purpose of the Manual Transmission . . . . . . . . 158 Operating the Manual Transmission . . . . . . . . . 158 Construction and Internal Operation . . . . . . . . 158 Manual Transmission Shaft s | Transmission Gears | Synchronizers | Shift Forks | Manual Transmission Shift Linkage | Manual Transmission Case | Extension Housing | Accessory Parts Manual Transmission Gear Oil . . . . . . . . . . . . . 172 Manual Transmission Power Flow. . . . . . . . . . . 172 Neutral | Reverse Gear | First Gear | Second Gear | Th ird Gear | Fourth Gear | Fift h Gear Manual Transmission Designs . . . . . . . . . . . . . 174 4-Speed Transmissions | 5-Speed Transmissions | 6-Speed Transmissions Dual-Clutch Transmissions and Transaxles . . . . 175 Shift Sequence—Upshift s | Shift Sequence— Downshift s | Skipping Gears Chapter 9 Manual Transmission Problems, Troubleshooting, and Service . . . . . . . . 179 Manual Transmission Problems and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 180 Lubricant Leakage | No-Drive Condition | Hard Shift ing | Gear Disengagement | Gear Clash | Abnormal Noise In-Car Manual Transmission Service. . . . . . . . . 185 Manual Transmission Removal. . . . . . . . . . . . . 185 General Removal Procedures Manual Transmission Disassembly. . . . . . . . . . 189 Removing External Components | Removing Internal Components | Disassembling the Components Manual Transmission Parts Inspection . . . . . . . 193 Visual Inspection | Measurement Inspection Contents 7