Manual Transmission Assembly . . . . . . . . . . . . 196 Assembling the Components | Installing Internal Components | Installing External Components Manual Transmission Installation . . . . . . . . . . . 201 Chapter 10 Manual Transaxle Construction and Operation. . . . . . . . . . . . . . . . . . . . . . . . 205 Purpose of the Manual Transaxle . . . . . . . . . . . 206 Operating the Manual Transaxle. . . . . . . . . . . . 208 Construction and Internal Operation . . . . . . . . 208 Manual Transaxle Shaft s | Manual Transaxle Transmission Gears | Synchronizers | Shift Forks | Manual Transaxle Shift Linkage | Manual Transaxle Diff erential Assembly | Manual Transaxle Case Manual Transaxle Power Flow . . . . . . . . . . . . . 217 Detailed Look at Power Flow Manual Transaxle Designs . . . . . . . . . . . . . . . . 219 Rear-Wheel Drive Transaxle . . . . . . . . . . . . . . . 221 Chapter 11 Manual Transaxle Problems, Troubleshooting, and Service . . . . . . . . 225 Manual Transaxle Problems and Troubleshooting . . . . . . . . . . . . . . . . . . . . . .226 Lubricant Leakage | No-Drive Condition | Hard Shift ing | Gear Disengagement | Gear Clash | Abnormal Noise In-Car Manual Transaxle Service . . . . . . . . . . . 229 Manual Transaxle Removal . . . . . . . . . . . . . . . 229 Manual Transaxle Disassembly . . . . . . . . . . . . 231 Removing External Components | Removing Internal Components | Disassembling the Components Manual Transaxle Parts Inspection . . . . . . . . . . 234 Visual Inspection | Measurement Inspection Manual Transaxle Assembly . . . . . . . . . . . . . . . 236 Manual Transaxle Installation. . . . . . . . . . . . . . 238 Chapter 12 Drive Shaft Assembly Construction and Operation. . . . . . . . . . . . . . . . . . . . 243 Drive Shaft Assembly. . . . . . . . . . . . . . . . . . . . 244 Drive Shaft | Slip Yoke | Universal Joints | Diff erential Pinion Yoke Classes of Drive Shaft Assemblies . . . . . . . . . . 249 Hotchkiss Drive | Torque-Tube Drive Two-Piece Drive Shafts . . . . . . . . . . . . . . . . . . 251 Drive Shaft Assembly Angles . . . . . . . . . . . . . . 251 Chapter 13 Drive Shaft Assembly Problems, Troubleshooting, and Service . . . . . . . . 257 Drive Shaft Assembly Problems and Troubleshooting. . . . . . . . . . . . . 258 Abnormal Noise | Drive Shaft Assembly Vibration Drive Shaft Assembly Service Precautions . . . . 260 Drive Shaft Assembly Inspection . . . . . . . . . . . 260 Visual Inspection | Measurement Inspection In-Car Drive Shaft Assembly Service. . . . . . . . . 264 Adjusting Drive Shaft Angles | Balancing a Drive Shaft | Greasing the Drive Shaft Assembly Drive Shaft Assembly Removal. . . . . . . . . . . . . 267 Cross-and-Roller U-Joint Service . . . . . . . . . . . 268 U-Joint Disassembly | U-Joint Inspection | U-Joint Installation Double Cardan U-Joint Service . . . . . . . . . . . . 271 Center Support Bearing Service. . . . . . . . . . . . 271 Drive Shaft Assembly Installation. . . . . . . . . . . 272 Chapter 14 Constant-Velocity Axle Construction and Operation . . . . . . . . 275 Constant-Velocity Axles . . . . . . . . . . . . . . . . . . 276 Equal- and Unequal-Length Drive Axle Systems | CV Axle Power Flow CV Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278 Ball-and-Cage Joints | Tripod Joints | CV Joint Boots CV Axle Shafts. . . . . . . . . . . . . . . . . . . . . . . . . 281 CV Axle Wheel Hub and Bearing Assemblies . . . 282 Chapter 15 Constant-Velocity Axle Problems, Troubleshooting, and Service . . . . . . . . 289 CV Axle Problems and Troubleshooting. . . . . . . 290 Abnormal Noise | CV Axle Vibration | Lubricant Leakage | CV Axle Safety Precautions | Road Testing CV Axle Removal . . . . . . . . . . . . . . . . . . . . . . . 291 8 Manual Drive Trains and Axles