Author: Chris Johanson

This manual steps students through all of the NATEF tasks in the A3 Manual Drive Trains and Axles area, which include inspecting, testing, and diagnosing manual transmissions/transaxles and drive trains; removing and replacing self-contained components; and removing, overhauling, and reinstalling major components. Pages can be printed on demand for assignment, or students can complete their assignments online using embedded form fields and then print or e-mail the responses for grading.

  Access Workbook activities by clicking the Resources icon on the left hand menu in the viewer.

Table of Contents

Abbreviated Contents

Manual Drive Trains and Axles, 4th Edition, Shop Manual

• Front Matter
• Project 1 Preparing to Service a Vehicle
• • Job 1—Perform Safety and Environmental Inspections
  • Job 2—Identify and Interpret Vehicle Numbers
  • Job 3—Find and Use Service Information
  • Job 4—Use a Scan Tool to Retrieve Diagnostic Trouble Codes
• Project 2 Basic Manual Drive Train Diagnosis and Service
• • Job 5—Diagnose a Drive Train Problem
  • Job 6—Diagnose Drive Train Component Leakage
  • Job 7—Check and Correct Drive Shaft Runout
  • Job 8—Check and Adjust Drive Shaft Angles
  • Job 9—Check and Adjust Drive Shaft Balance
  • Job 10—Diagnose and Service Linkage and Switches/Sensors
• Project 3 Servicing Drive Shafts and CV Axles
• • Job 11—Remove, Inspect, and Reinstall a Drive Shaft, U-Joints, and a Center Support
  • Job 12—Remove, Inspect, and Reinstall a CV Axle
  • Job 13—Diagnose and Service CV Axle Shaft Bearings and Seals
• Project 4 Removing a Manual Transmission or Transaxle
• • Job 14—Remove a Manual Transmission
  • Job 15—Remove a Manual Transaxle
• Project 5 Servicing a Clutch
• • Job 16—Diagnose Clutch Problems
  • Job 17—Adjust Clutch Pedal Free Play
  • Job 18—Bleed a Hydraulic Clutch System
  • Job 19—Remove a Clutch
  • Job 20—Inspect and Repair a Clutch
  • Job 21—Install a Clutch
• Project 6 Rebuilding a Manual Transmission or Transaxle
• • Job 22—Disassemble and Inspect a Manual Transmission
  • Job 23—Reassemble a Manual Transmission
  • Job 24—Disassemble and Inspect a Manual Transaxle
  • Job 25—Reassemble a Manual Transaxle
• Project 7 Installing a Manual Transmission or Transaxle
• • Job 26—Install a Manual Transmission
  • Job 27—Install a Manual Transaxle
• Project 8 Servicing Rear-Wheel Drive Axles and Differentials
• • Job 28—Remove, Service, and Install a Retainer-Type Axle
  • Job 29—Remove, Service, and Install a C-Lock Axle
  • Job 30—Remove and Replace an Independent Rear Axle Shaft
  • Job 31—Inspect and Replace Drive Axle Wheel Studs
  • Job 32—Remove a Rear Axle Assembly
  • Job 33—Disassemble and Inspect a Differential
  • Job 34—Reassemble and Adjust a Differential
  • Job 35—Install a Rear Axle Assembly
• Project 9 Servicing a Transfer Case
• • Job 36—Inspect, Remove, and Replace a Transfer Case
  • Job 37—Overhaul a Transfer Case
  • Job 38—Service Transfer Case Shift Controls, Locking Hubs, and Wheel Bearings
• Project 10 Inspecting, Replacing, and Aligning Power Train Mounts
• • Job 39—Inspect Power Train Mounts
  • Job 40—Replace and Align Power Train Mounts