xxxi Valve Grinder Setup . . . . . . . . . . . . . . . . . . . . 1153 Grinding Valve Faces . . . . . . . . . . . . . . . . . . . 1154 Grinding Valve Stem Tips . . . . . . . . . . . . . . . . 1156 Checking Valve-to-Seat Contact. . . . . . . . . . . 1156 Valve Spring Service . . . . . . . . . . . . . . . . . . . 1159 Inspecting Valve Springs . . . . . . . . . . . . . . . . 1159 Shimming Valve Springs. . . . . . . . . . . . . . . . . 1160 Cylinder Head Reassembly . . . . . . . . . . . . . . 1162 Installing Valve Seals . . . . . . . . . . . . . . . . . . . 1162 Installing Valve Springs. . . . . . . . . . . . . . . . . . 1163 Checking for Valve Leakage . . . . . . . . . . . . . . 1164 In-Vehicle Valve Seal Service. . . . . . . . . . . . . 1165 Camshaft Service . . . . . . . . . . . . . . . . . . . . . . 1165 Measuring Camshaft Wear. . . . . . . . . . . . . . . 1165 Camshaft Grinding . . . . . . . . . . . . . . . . . . . . . 1166 Installing an Overhead Valve Camshaft . . . . . 1167 Camshaft Endplay . . . . . . . . . . . . . . . . . . . . . 1168 OHC Bearing Service . . . . . . . . . . . . . . . . . . . 1168 Rocker Assembly Service . . . . . . . . . . . . . . . 1168 Rocker Arm Stud Service . . . . . . . . . . . . . . . . 1169 Push Rod Service. . . . . . . . . . . . . . . . . . . . . . 1169 Lifter (Tappet) and Follower Service. . . . . . . 1170 Inspecting Lifters . . . . . . . . . . . . . . . . . . . . . . 1170 Testing Lifter Leak-Down Rate . . . . . . . . . . . . 1170 Rebuilding Hydraulic Lifters and Followers. . . 1170 Bleeding Cam Followers. . . . . . . . . . . . . . . . . 1170 Chapter 59 Engine Front End Service . . . . . . . . 1175 Timing Chain Service. . . . . . . . . . . . . . . . . . . 1176 Timing Chain Problems . . . . . . . . . . . . . . . . . 1176 Inspecting a Timing Chain . . . . . . . . . . . . . . . 1176 Installing a Timing Chain . . . . . . . . . . . . . . . . 1177 Installing a Chain Tensioner . . . . . . . . . . . . . . 1179 Installing an Oil Slinger. . . . . . . . . . . . . . . . . . 1179 Engine Front Cover Service. . . . . . . . . . . . . . 1179 Front Seal Service . . . . . . . . . . . . . . . . . . . . . 1179 Installing a Front Cover. . . . . . . . . . . . . . . . . . 1180 Vibration Damper Installation . . . . . . . . . . . . 1182 Timing Gear Service. . . . . . . . . . . . . . . . . . . . 1183 Measuring Timing Gear Backlash . . . . . . . . . 1183 Replacing Timing Gears . . . . . . . . . . . . . . . . . 1184 Measuring Timing Gear Runout . . . . . . . . . . . 1184 Timing Belt Service . . . . . . . . . . . . . . . . . . . . 1185 Inspecting the Timing Belt Mechanism. . . . . . 1185 Installing the Timing Belt Sprockets . . . . . . . . 1186 Installing the Timing Belt . . . . . . . . . . . . . . . . 1187 Adjusting Timing Belt Tension. . . . . . . . . . . . . 1188 Installing the Timing Belt Cover . . . . . . . . . . . 1188 Chapter 60 Engine Reassembly, Installation, and Break-In . . . . . . . . . . . . . . . . . . . 1193 General Engine Assembly Rules. . . . . . . . . . 1193 Engine Reassembly . . . . . . . . . . . . . . . . . . . . 1194 Installing the Oil Pump . . . . . . . . . . . . . . . . . . 1194 Installing the Oil Pan. . . . . . . . . . . . . . . . . . . . 1195 Installing Accessory Units. . . . . . . . . . . . . . . . 1197 Cylinder Head Installation . . . . . . . . . . . . . . . 1197 Installing the Head Gasket . . . . . . . . . . . . . . . 1197 Installing the Cylinder Head . . . . . . . . . . . . . . 1198 Installing and Torquing Head Bolts. . . . . . . . . 1198 Lifter Installation. . . . . . . . . . . . . . . . . . . . . . .1200 Intake Manifold Installation . . . . . . . . . . . . . .1200 Inspecting the Intake Manifold . . . . . . . . . . . .1200 Installing the Intake Manifold Gasket . . . . . . . 1201 Torquing the Intake Manifold Bolts . . . . . . . . .1203 Checking the Engine Thermostat . . . . . . . . .1203 Exhaust Manifold Installation . . . . . . . . . . . .1203 Camshaft Housing Installation . . . . . . . . . . .1205 Overhead Camshaft Installation . . . . . . . . . .1206 Installing a Camshaft with One-Piece Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . .1206 Installing a Camshaft with Two-Piece Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . .1207 Assembling Valve Train . . . . . . . . . . . . . . . . .1207 Installing Push Rods. . . . . . . . . . . . . . . . . . . .1207 Installing Rocker Arms . . . . . . . . . . . . . . . . . .1208 Adjusting Valve Train Clearance . . . . . . . . . . .1208 Valve Cover Installation . . . . . . . . . . . . . . . . . 1211 Camshaft Cover Installation . . . . . . . . . . . . . . 1211 Valve Cover Installation . . . . . . . . . . . . . . . . . 1212 Final Engine Assembly. . . . . . . . . . . . . . . . . . 1213 Installing External Engine Parts . . . . . . . . . . . 1214 Installing the Engine Flywheel . . . . . . . . . . . . 1214 Installing a Clutch. . . . . . . . . . . . . . . . . . . . . . 1214 Installing a Torque Converter . . . . . . . . . . . . . 1215 Servicing Hybrid Motor-Generators . . . . . . . . 1215 Installing the Transmission or Transaxle . . . . . 1216 Installing the Engine . . . . . . . . . . . . . . . . . . . 1216 Engine Installation Rules . . . . . . . . . . . . . . . . 1216 Installing the Engine without the Transmission or Transaxle . . . . . . . . . . . . . 1217 Installing the Engine with the Transmission or Transaxle . . . . . . . . . . . . . 1218 Installing the Engine from under the Vehicle . . .1220 Engine Startup . . . . . . . . . . . . . . . . . . . . . . . .1222 Engine Break-In . . . . . . . . . . . . . . . . . . . . . . .1222 Customer Delivery . . . . . . . . . . . . . . . . . . . . .1222